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Old 24-07-2023, 01:12   #1
solarman216
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Default Need to make my own lathe gear

As title my lathe screw feed has a badly worn gear that is no longer available so will have to make my own, not a straightforward job I might add, but when pushed into a corner one has to respond, plus I have very little time to spare at this time but I need my lathe so has to be done, not formulated exactly how I am going to do this yet, tomorrow I will post a pic of the said gear and a rough idea as to how I will go about it, Rick
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Old 24-07-2023, 20:37   #2
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Hi Rick, don’t know if it’s of any use but an ex member from here that still remembers you has a engineering company in Leeds. He takes on small jobs like that.
If you’re interested drop me a PM and I’ll let you have his details.

Mind you knowing you Rick, you are so resourceful this probably won’t pose a real problem for you mate.
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Old 24-07-2023, 22:15   #3
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Thanks Jim I will bear it in mind if I get into trouble, this is a pic of the problem gear
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File Type: jpg DSCN6769.jpg (48.0 KB, 5 views)
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Ex banger racer now off road maniac
Lokka on the front with manual hubs
Diff lock on rear
3 inch SS straight through exhaust
Manly winch bumper with 13000 lb winch
10 spike ground anchor, with multiple straps and blocks
Super strong body cills capped with scaffold pole
20% stronger springs all round
aggressive off road tyres on wheels so just swap.
Aim to get stuck and be completely self sufficient in extraction, love getting muddy, 2ft deep is good but rare.
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Old 24-07-2023, 22:23   #4
solarman216
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Another pic, the plan is to cut the bad gear off and machine a dog clutch into the land before the large gear, then using the the bad gear as a template cut new teeth onto a bit of stock steel, then bore it out to take a bush for the shaft, then machine a mating dog clutch to the large gear, once assembled onto the shaft the dog will make them effectively locked together, Rick
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File Type: jpg DSCN6770.jpg (52.0 KB, 5 views)
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Ex banger racer now off road maniac
Lokka on the front with manual hubs
Diff lock on rear
3 inch SS straight through exhaust
Manly winch bumper with 13000 lb winch
10 spike ground anchor, with multiple straps and blocks
Super strong body cills capped with scaffold pole
20% stronger springs all round
aggressive off road tyres on wheels so just swap.
Aim to get stuck and be completely self sufficient in extraction, love getting muddy, 2ft deep is good but rare.
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Old 25-07-2023, 21:40   #5
solarman216
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Decided to make it out of brass, so found a lump of stock for the job
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File Type: jpg DSCN6785.jpg (44.5 KB, 5 views)
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Ex banger racer now off road maniac
Lokka on the front with manual hubs
Diff lock on rear
3 inch SS straight through exhaust
Manly winch bumper with 13000 lb winch
10 spike ground anchor, with multiple straps and blocks
Super strong body cills capped with scaffold pole
20% stronger springs all round
aggressive off road tyres on wheels so just swap.
Aim to get stuck and be completely self sufficient in extraction, love getting muddy, 2ft deep is good but rare.
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Old 25-07-2023, 21:41   #6
solarman216
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Turned to correct diameter
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File Type: jpg DSCN6786.jpg (63.4 KB, 5 views)
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Ex banger racer now off road maniac
Lokka on the front with manual hubs
Diff lock on rear
3 inch SS straight through exhaust
Manly winch bumper with 13000 lb winch
10 spike ground anchor, with multiple straps and blocks
Super strong body cills capped with scaffold pole
20% stronger springs all round
aggressive off road tyres on wheels so just swap.
Aim to get stuck and be completely self sufficient in extraction, love getting muddy, 2ft deep is good but rare.
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